Heavy-duty trucks and buses account for about
one-third of NOx emissions and one-quarter of PM emissions
from mobile sources. In some urban areas, the contribution
is even greater. The fine particles in diesel exhaust
(known as particulate matter) can penetrate deep into
the lungs and pose serious health risks including aggravated
asthma, lung damage, and other serious health problems.
In addition, diesel exhaust is a likely human carcinogen.
Children are more susceptible to air pollution than
healthy adults because their respiratory systems are
still developing and they have a faster breathing rate.
Diesel exhaust also has environmental impacts. PM from
diesel engines contribute to haze, which restricts
visibility. In addition, diesel exhaust contributes
to ozone formation (a component of smog), acid rain,
and global climate change.[N]
Diesel engines, which provide fuel economy and durability
advantages for large heavy-duty trucks, buses and nonroad
equipment, emit significant amounts of oxides of nitrogen (NOx),
particulate matter (PM),
and hydrocarbons (HC) that
contribute to acid rain, ground-level ozone, and reduced
visibility. In addition, there is concern about the
adverse human health effects related to exposure to
diesel exhaust such as lung damage, respiratory problems,
and premature death. Increasing evidence also suggests
that diesel exhaust can cause cancer in humans. The
severity of air quality issues vary greatly with the
region of the U.S. and level of urbanization. Current
estimates indicate that emissions from such engines
in the Northeast States account for roughly 33 percent
of the nitrogen oxides (NOx) and 80 percent of the
particulate matter (PM 10) emitted by all mobile sources.
[N]
There are new EPA emission standards to dramatically
reduce pollution from new engines beginning in 2004, "New
Emission Standards for Heavy-Duty Diesel Engines Used
in Trucks and Buses.[N]
However, the diesel engines currently on the road pollute
at much higher rates. They can run for 1,000,000 miles
and last for 20 to 30 years. Several strategies are
being pursued to make existing diesel engines cleaner.
In addition to efforts to optimize fuel delivery and
air intake systems, after-treatment devices such as
particulate traps and catalytic converters offer ways
to prevent dangerous emissions from entering the air.
Particulate traps collect and burn away particulate
emissions. Catalysts convert damaging pollutants to
less-harmful products. There are also efforts to improve
the emission characteristics of diesel fuel by modifying
fuel properties such as sulfur content and through
the use of fuel additives. EPA has a fact sheet on Emissions
Control Potential for Heavy Duty Diesel Engines that
explains the potential for control of pollution from
Heavy-Duty Diesel Engines.[N]
EPA has issued emission standards for new, nonroad
diesel engines, such as construction equipment, but
engines within the existing fleet will not be subject
to the new regulations, yet may remain in operation
for another 25-30 years. Therefore, state DOTs with
who are taking seriously stewardship with respect to
air quality are retrofitting existing diesel vehicles
with pollution controls, implementing emission testing
programs for diesel vehicles, creating and implementing
anti-idling programs, and promoting cleaner fuels like
ultra-low sulfur diesel and compressed natural gas.[N]
Idling Reduction
The Environmental Protection Agency is working with
the trucking industry, manufacturers of idle control
technologies, various states, and other partners to
help save fuel and reduce air pollution from idling
trucks. EPA is conducting emissions testing on idling
trucks under various conditions, surveying trucking
fleets to learn more about idling times, implementing
demonstration projects to test idle control technologies,
and holding workshops to educate affected communities.
Truck drivers idle their engines during their rest
periods to provide heat or air conditioning for the
sleeper compartment, keep the engine warm during cold
weather, and provide electrical power for their appliances.
Trucks consume up to one gallon of diesel fuel for
each hour at idle, using as much as 2,400 gallons of
fuel every year per truck. This totals 1.2 billion
gallons of diesel fuel consumed every year from idling,
costing $1.8 billion (at $1.50 gallon/diesel). On average,
each idling truck produces about 21 tons of carbon
dioxide (C02) and 0.3 tons of nitrogen oxides (NOx)
annually totaling over 11 million tons and 150,000
tons, respectively. Diesel exhaust also contains particulates,
sulfur dioxide, carbon monoxide, hydrocarbons, and
various air toxics. Idling emissions can contribute
to premature mortality, bronchitis (chronic and acute),
hospital admissions, respiratory symptoms (upper and
lower), and asthma attacks. The vast majority of fuel
consumed during long-duration idling can be saved and
air emissions reduced by installing one of several
idle control technologies that provide heat, air conditioning,
and electrical power. These technologies include auxiliary
units and truck stop electrification. A list of the currently
available idle technologies can be found on-line
at EPA.[N]
Strategies for reducing idling include:
- Auxiliary units: These are small, diesel-powered
engines (5 to10 horsepower) that are installed on
the truck They range in cost from $1,500 for direct-fired
heaters (providing heat only) to $7,000 for auxiliary
power units (combined cab heat/AC, electric power,
and heat to engine and fuel).
- Truck stop electrification: This technology involves
modifications to the truck and to the truck stop parking
space to provide electrical power, heat and air conditioning.
An advanced truck stop electrification product is
also available as a rental without modification to
the truck. Costs to implement truck stop electrification
vary depending on the company modifying the truck
and installing the electrification technology used.
Diesel Engine Retrofits
through Fleet Management
Fleet upgrades are a major capital investment for
a DOT. For example, NJDOT's Capital Investment Strategy
FY 2003-2007 allocated approximately $ 21.5 million
to NJ Transit towards clean air programs, emission
control and rebuilt engines on fleet."[N]
- An engine "retrofit" includes but is
not limited to
- Addition of new/better pollution control after-treatment
equipment to certified engines.
- Upgrading a certified engine to a cleaner certified
configuration.
- Upgrading an uncertified engine to a cleaner "certified-like" configuration.
- Conversion of any engine to a cleaner fuel.
- Early replacement of older engines with newer (presumably
cleaner) engines (in lieu of regular expected rebuilding).
- Use of cleaner fuel and/or emission reducing fuel
additive (w/o engine conversion).
Fleet owners should consider the cost and benefits
of each of these options. Potential
Funding Sources are available for projects meeting
certain criteria. It is also helpful to work with air
quality planners to calculate the tons of emissions
reductions the project can generate. EPA has created
an Emissions
Reductions Calculator that facilitates investigation
of various retrofit scenarios. Recommended practices
include the following:
- Consider alternatives with the most advanced emission
control systems available in new vehicle purchases.
Such alternatives include those equipped with devices
that minimize idling and warm-up time automatically,
and those that run on cleaner fuels like compressed
natural gas.
- Identify and characterize the fleet. EPA's Fleet
Assessment web page can assist fleet managers
in determining the fleet information needed for proper
description.
- Understand which retrofit technologies are good
choices for the engines in the fleets.
EPA's Verified
Technology List provides a table all retrofit
technologies verified to produce measurable emissions
reductions. New technologies are added to this list
periodically.
- Review the New York City Transit Authority or Massachusetts
Big Dig retrofit project case studies to note some
of the details of existing retrofit projects. Some
details of the latter are reviewed in the next section.
- Understand the In-Use
Testing Requirements for which retrofit manufacturers
are responsible. A retrofit device manufacturer may
request that some of the retrofitted engines be tested
in the future to confirm that the retrofit technology
is performing properly.
- Review EPA's Tampering Concerns web page to understand
EPA's policies regarding changes to certified engines.
EPA also maintains lists of Retrofit
Manufacturers web page and applicable Engine Manufacturers
and additional maintenance requirements, installation
procedures, or other factors that may be associated
with a retrofit project.
Use of Clean Fuels
Ultra-Low Sulfur Diesel (ULSD) improves the performance
of after-treatment technologies such as a particulate
matter (PM) filter. The combination of a PM filter
and ULSD can reduce emissions of PM by 90 percent.
The quantity of emissions reductions from the use of
ULSD alone will vary depending on the application,
level of sulfur reduction, and other fuel characteristics
of the replacement fuel (e.g., cetane number, aromatics,
PNA). Some case studies suggest that the use of ULSD
alone can reduce emissions of PM between 5 and 9 percent.
While ULSD-only emission reductions for PM are relatively
modest on a per-vehicle basis compared to aftertreatment
retrofit, the emission reductions can be significant
if an entire fleet is fueled with ULSD. ULSD will be
available nationwide in June 2006, but currently is
available in certain parts of the country. The price
differential between ULSD and regular diesel fuel varies
by location but currently ranges between 8 and 25 cents
more per gallon. In 2006, when ULSD is available nationwide,
the cost differential will be much less.
"The joint announcement, by the New Jersey Department
of Transportation and the New Jersey Department of
Environmental Protection, in 2002, to purchase 60 million
gallons of Ultra-Low Sulfur fuel for New Jersey Transit
(NJ Transit) fleet made NJ Transit among the first
transit agencies in the nation to have a full fleet
using environmentally-friendly fuel."[N]
Biodiesel is a domestically produced, renewable fuel
that can be manufactured from new and used vegetable
oils and animal fats. Biodiesel has several advantages
over petrodiesel. It has greater lubricity, so it reduces
wear between contacting metal engine parts. This attribute
will be of greater importance as the levels of sulfur
in diesel fuel are lowered from 500 ppm to 15 ppm in
2006. All diesel engines will need lubricity-enhancing
agents, and biodiesel is a proven choice in this regard.
Also, biodiesel's higher cetane content gives it a
higher flash point and greater resistance to premature
ignition—a plus for many applications. Perhaps
most important, though, is that pure biodiesel reduces
sulfates by 100 percent, carbon dioxide lifecycle emissions
by 78 percent, and carbon monoxide by 44 percent, due
to the higher oxygen level in the fuel. It also reduces
particulate emissions by 40–80 percent and cuts
unburned hydrocarbons by 68 percent. Blends of 20 percent
biodiesel with 80 percent petroleum diesel (B20) can
be used in unmodified diesel engines. B20 reduces emissions
of PM by about 10 percent. However, B20 also increases
NOx emissions by approximately 2 percent. The B20 blend
costs about 15 to 30 cents per gallon more than regular
diesel fuel. Biodiesel can be used in its pure form
(B100), but may require certain engine modifications
to avoid maintenance and performance problems. Pure
blends of biodiesel may not be suitable for cold climates.
B100 reduces emissions of PM by roughly 40 percent
and costs about 75 cents to $1.50 more than regular
diesel fuel.
Emulsified diesel is a blended mixture of diesel
fuel, water, and other additives that reduces emissions
of PM as well as NOx. Emulsified diesel can be used
in any diesel engine, but the addition of water reduces
the energy content of the fuel, so some reduction in
power and fuel economy can be expected. Emulsified
fuel will stay mixed for a fairly long time. However,
if a vehicle sits dormant for months at a time the
water can settle out of the fuel and possibly cause
problems.
Compressed Natural Gas (CNG), perhaps the most commonly
known "clean fuel," is a gaseous fuel that
is a mixture of hydrocarbons, mainly methane, and is
produced either from gas wells or in conjunction with
crude oil production. More information
on alternative fuels is available online.
Sample Diesel Emission
Controls: The Boston Central Artery/Tunnel (CA/T )and
New Haven Harbor Crossing
The diesel emission control programs with the Central
Artery/Tunnel (CA/T) Project in Boston, Massachusetts,
and the I-95 New Haven Harbor Crossing Improvement
Program (I-95 NHIP) in Southern Connecticut entailed
add-on pollution control devices with the option of
cleaner diesel fuels. Initially started as a pilot
program, the CA/T retrofit program was then expanded
to include all off-road equipment on more than 20 remaining
construction contracts. Based on EPA certification
data, it was anticipated that oxidation catalysts would
achieve at least 20 percent reductions for PM 10, 40
percent reductions for CO, and 50 percent reductions
for HC in all heavy-duty engines. The results of the
evaluation for 88 pieces of equipment retrofitted during
the year 2000 indicated emission reductions of approximately
90 Kg/day of CO, 30 Kg/day of HC, and 7.4 Kg/day of
PM 10. The cost of these catalysts ranges from $1,000
to $3,000 per unit, depending on the engine horsepower
(HP) rating of the unit being retrofitted. The average
cost for the CA/T project was $2,500.[N]
The CA/T project had also explored the possibility
of lowering diesel emissions even further by replacing
the diesel fuel with a cleaner alternative, using a
low NOx emission blend of diesel fuel consisting of
a mixture of diesel fuel, water, and an additive to
maintain stability of the emulsified mixture. Demonstration
projects have achieved 10-30 percent NOx reductions
and 10-50 percent PM reductions. A test performed on
one of the CA/T contracts using a Caterpillar excavator
for a period of three weeks indicated that this fuel,
PuriNOx TM, reduced NOx emissions up to 30 percent,
and smoke up to 96 percent when compared to No. 2 diesel
fuel; however, PuriNOx TM was not applied due to needed
reductions in project costs.[N]
To help improve air quality in Greater New Haven,
the Connecticut Department of Transportation (ConnDOT)
is implementing new methods for reducing emissions
during the I-95 New Haven Harbor Crossing (NHHC) Corridor
Improvement Program. During construction on the I-95
NHHC Corridor Improvement Program, equipment used on
highway contracts will be part of a pilot emissions
reduction program for the State of Connecticut. ConnDOT
is requiring all contractors and sub-contractors to
take part in the Connecticut Clean Air Construction
Initiative. The following contractor requirements apply:
[N]
- Emission control devices (such as oxidation catalysts)
and/or clean fuels (such as PuriNOx) are required
for diesel-powered construction equipment, with engine
horsepower (HP) ratings of 60 HP and above, that are
on the project or assigned to the contract in excess
of 30 days. Based on the CA/T experience PuriNOx TM
was considered a good alternative to the use of retrofit
equipment to reduce NOx and PM 10 emissions. The cost
of PuriNOx TM was estimated to be 16 cents per gallon
above the cost of N o2 diesel fuel in the Northeast.
The cost of B-20 Blend was estimated between 15 to
30 cents per gallon above the cost of N o2 diesel
fuel.[N]
- Truck staging zones will be established for diesel-powered
vehicles waiting to load or unload materials. The
zones will be located where diesel emissions will
have the least impact on abutters and the general
public.
- Idling is limited to three minutes for delivery
and dump trucks and other diesel-powered equipment
(with some exceptions).
- All work will be conducted to ensure that no harmful
effects are caused to adjacent sensitive receptors,
such as schools, hospitals, and elderly housing. Diesel-powered
engines will be located away from fresh air intakes,
air conditioners, and windows.
- Initial and monthly reporting by contractors will
ensure the proper implementation of the Connecticut
Clean Air Construction Initiative. Non-compliance
will be enforced with a 24-hour notice to the contractor
to improve a vehicle or remove it from a project.
The cost of retrofitting equipment or using clean
fuels was included in the general cost of the contract,
as bid by each contractor. Whereas a contractor who
owns equipment may be more likely to install the retrofit
apparatus, one who rents equipment may opt to use clean
fuels.
To introduce the program to area contractors including
clean fuel vendors and equipment manufacturers, ConnDOT
three informational meetings regarding clean fuels
and equipment retrofitting were conducted in August
and September 2001, which were attended by clean fuel
vendors and equipment manufacturers. On Boston's "Big
Dig", no adverse operational problems or additional
maintenance costs have been reported for construction
equipment retrofitted with oxidation catalysts. With
proper installation, and as long as a system is not
stressed beyond its design limitations, equipment warranties
are not affected by installation of retrofit products.
It has been estimated that on Boston's "Big Dig," emission
reductions amount to 36 tons/year for carbon monoxide,
12 tons/year for hydrocarbons, and 3 tons/year for
fine particulate matter. Estimates for reduced emissions
during the I-95 NHHC Corridor Improvement Program are
20 tons/year for carbon monoxide and two tons/year
for fine particulate matter (with clean fuels or oxidation
catalysts) and eight tons/year for hydrocarbons (with
oxidation catalysts only).
|
Dust or particulate matter (small airborne particles)
is a major form of air pollution and can constitute
a health hazard and create unsafe driving conditions.
Airborne particulate pollution arises from a number
of sources, including manipulation of the surface soil
during construction activities, bulk material operations
on construction sites, and traffic on paved and unpaved
roadways. Maintenance activities such as sweeping,
sand or chip sealing, ditch cleaning, foreslope shaping,
roadside repairs, and sanding for snow or ice conditions
present possible sources of fugitive dust. While dust
control is an issue on many construction sites, particularly
in arid areas, it has become an even more important
issue in metro areas with serious non-attainment area
designation for both the annual and 24-hr. PM10 National
Ambient Air Quality Standards. The Arizona Department
of Transportation (ADOT) completed an investigation
into construction project PM10 source emissions in
1994, and recommended a variety of control measures
for future projects; however, many of these measures
are not having the anticipated impacts to address the
particulate matter pollution issue, leading to another
study underway as of this writing, focusing on development
of a project manual to be used for education and outreach.
Wind erosion controls consist of applying water,
other dust palliatives or covering material as necessary
to prevent or alleviate dust nuisance. Dust control
practices should be implemented on disturbed soils
subject to wind erosion (including Shoulder Grading,
Roadside Stabilization and Minor Slides and Slipouts
Cleanup/Repair).
Dust control practices are typically implemented
on all exposed soils subject to wind erosion. Covering
of small stockpiles or areas is an alternative to applying
water or other dust palliatives. Dust abatement involves
application of a dust palliative to non-paved road
surfaces to temporarily stabilize surface soils, leading
to a reduction of dust during the dry season. Palliatives
are applied in liquid form and can include water or
calcium magnesium acetate, magnesium chloride, emulsified
asphalts, or lignon sulfonates. Wind erosion controls
should be implemented for stockpiles of loose materials.
DOT recommendations for dust control include the
following:
- Evaluate suspending work under windy conditions
when loose materials are prone to erosion.
- Materials applied as temporary soil stabilizers
also provide wind erosion control benefits.
- Water is applied by means of pressure-type distributors
or pipelines equipped with a spray system or hoses
and nozzles that will ensure even distribution.
- All distribution equipment is equipped with a positive
means of shutoff.
- Unless water is applied by means of pipelines,
at least one mobile unit should be available at all
times to apply water or dust palliative to the project
or maintenance activity site.
- Only potable and nonpotable (uncontaminated) water
should be used. If reclaimed waste water is used,
the sources and discharge should meet state and local
water reclamation criteria. Nonpotable water should
not be conveyed in tanks or drainpipes that will be
used to convey potable water, and there should be
no connection between potable and nonpotable supplies.
Nonpotable tanks, pipes, and other conveyances should
be marked as non-potable and not for drinking.
- Do not apply excess water. Non-stormwater discharges
are prohibited.
- Never use oil to control dust
- During preparation for application of dust palliatives,
gravel berms should be constructed at the low shoulders
of the roadway to inhibit liquid palliatives from
entering waters of the State or waters of the U.S.
- Dust palliatives are not be applied during rain.
- Methods or materials are applied in a manner that
is not detrimental to either water or vegetation.
- Carry adequate spill protection.
- Use environmentally sensitive cleaning agents.
- Dispose of excess materials at appropriate sites.
- Maintenance: inspect protected areas to ensure
proper coverage.
- All methods and devices employed to minimize dust
pollution are subject to the daily approval of the
Resident Engineer.
Model Air Monitoring
and Dust Control Practices on Boston 's Central Artery
Project
To minimize air quality dust impacts from CA/T construction
activities, the project developed Construction Dust
Control Specification 721.561. Before any work can
begin on a CA/T site, a contractor must first develop
and submit for approval a "Dust Control Plan" which
follows the requirements of the dust specification.
The requirements contractors followed to control construction
generated dust included: [N]
- Wet suppression alone, or with approved binding
agents, to be used on-site on a routine basis using
a water truck.
- Wet spray power vacuum street sweeper to be used
on paved roadways.
- Use of calcium chloride instead of wet suppression
when freezing conditions exist.
- Use of windscreen fabric or solid wood barriers
around the perimeter of construction sites.
- Use of wheel-wash stations or crushed stone at
construction ingress/egress areas.
- Covering active stockpiles with plastic tarps,
and seeding or using approved soil stabilizers on
inactive stockpiles.
- Covering dump trucks during material transport
on public roadways.
Due to the unique characteristics of each contract
in terms of location and scope of work, particular
methods to control dust in addition to the dust control
specification were implemented. These methods included:
[N]
- Reducing the number of truck entrances and exits
from a site within the contract;
- Providing a crushed stone base for the dump truck
in the on-site loading area;
- Creating embankments between stockpiles and haul
roads.
These particular measures were implemented to manage
and reduce the dirt that was tracking off work sites
and onto city streets. To evaluate the effectiveness
of the dust control measures, a PM 10 monitoring and
field dust inspection program was implemented in 1997.
The program measured PM 10 levels and inspected nuisance
dust at close to 20 sidewalk locations along the alignment
during the summer months for the past five years. The
results from the monitoring program indicated that
the highest PM 10 levels decreased almost 50 percent
once dust control efforts were implemented.[N]
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At the plant, minimize air emissions by employing
the following environmental stewardship practices:
[N]
- Select plant mixing temperature by:
- Contacting the asphalt supplier.
- Using the chart on the back.
- Do not use laboratory mixing temperature as plant
mixing temperature.
- Make sure RAP and aggregates are dry.
- Do not use RAP containing coal tar.
- Do not expose RAP to flame.
- Do not over-heat RAP.
- Look for other sources of fumes such as:
- Slag aggregate
- Shingles
- Crumb rubber mixtures
- Other products from construction and demolition
waste
- Read the Material Safety Data Sheet (MSDS) for
all materials.
- Regularly calibrate thermocouples and other sensors.
- Tune up the burner.
- Contact the manufacturer and find out the limits
on CO and O 2.
- When the stack is tested, compare the plant's thermocouple
reading to the tester's thermocouple.
- Gather data on aggregate moisture content and fuel
usage. If fuel usage goes up for the same or less
moisture, find the reason.
- Have stack gases tested to see if they are in limits.
If not, contact manufacturer to make adjustments.
- Compare mix temperatures with plant temperatures.
Look for changes over time.
- Measure and record the pressure drop in the baghouse.
Look for changes over time.
- Keep a record of fuel usage over time. Find the
reason for any big changes.
- Keep track of this information and discuss it with
co-workers and the manufacturer.
- Do not use diesel fuel and kerosene as release
agents.
At the plant, minimize air emissions by employing
the following environmental stewardship practices:
- Try increasing the mat lift thickness before calling
for a higher plant temperature. Do not use diesel
fuel and kerosene as release agents.
- Maintain engineering controls on paving equipment.
Guidance for Plant Mix
Production and Field Compaction Temperatures of HMA
High temperatures may cause several problems to occur,
including damage of the asphalt binder, generation
of unnecessary fumes and odors, and excessive asphalt
drain-down may occur with some mix types.[N]
At this time, a reliable test does not exist for measuring
the emissions potential for a given asphalt binder.
Research is underway to establish a test to indicate
emissions potential for a given asphalt and establish
a maximum temperature that will prevent unnecessary
emissions generation. Until this research is completed,
the following procedure is recommended for selecting
the starting point for plant mixing and field compaction
temperatures: [N]
- Contact the asphalt supplier, describe the mix
type, and request the plant mixing temperature recommendations.
- Consider previous field experiences with this asphalt
binder grade from this asphalt supplier and current
project conditions. Project conditions could include
weather or seasonal conditions, lift thickness, haul
distance, and mixture considerations. Adjust the supplier's
recommended temperatures to suit project conditions.
- Consult the chart "Typical Binder Temperatures" listed
by PG Grade.
- Select a plant mix temperature starting point based
on the information obtained in items above.
- The starting point should be close to the middle
of the range of temperatures for the PG vender grade
being used.
- Construct a test strip and monitor both densities
and temperatures in accordance with an approved Quality
Control plan.
- Determine the laydown temperature at which specification
density can be achieved.
- Use available software or graphs to estimate the
heat loss during mix transport and laydown, taking
into consideration haul distance, ambient temperature,
wind conditions and mat thickness.
- Add this temperature loss to the targeted mix temperature
obtained from the test strip and this will yield a
starting point for plant mixing temperatures at the
HMA plant.
- Adjust this temperature as necessary during normal
production.
Aggregate, RAP, and
Anti-Stripping Environmental Stewardship Practices
- Do not use materials for RAP containing coal tar
or other questionable material.
- Do not over-heat.
- Do not expose RAP to burner flame
High moisture contents in aggregate and RAP introduced
into the HMA production process may cause unnecessary
fumes, emissions, and odors. Further, high moisture
contents can waste fuel in the drying process and negatively
impact the quality of the HMA. Therefore, to minimize
these moisture contents, best management practices
should include the following:
- Paved stockpile areas graded to enhance drainage.
- Stockpiling techniques to allow materials to shed
rain.
- Use of covered stockpiles in areas of high annual
rainfall.
- Procedures to use the driest portion of a stockpile.
- Flighting in the dryer configured to optimize retention
time and drying efficiency while at the same time
minimizing exposure of RAP and asphalt to the hot
air stream.
In addition, anti-stripping additives should be used
to enhance mixture durability only when test results
indicate the need for them. The antis-tripping additive
must be uniformly blended into the asphalt. Non-uniform
blending may contribute to unnecessary emissions. To
minimize emissions:
- Use "low-odor" formulations of anti-stripping
additives. Manufacturers have developed blends that
have reduced odor potential.
- Determine the optimal percentage of anti-stripping
additive to use. Dosages exceeding 0.5 percent (by
weight of asphalt cement) are rarely needed. If high
concentrations are required, consider using a higher
efficiency formulation. Note that the dosage rate
is expressed as a percentage of the weight of asphalt—not
the weight of the mixture.
- Control the temperature of the asphalt binder and
the antistripping additive at the lowest temperatures
that produce satisfactory results. Do not overheat
since excessive heating may generate unnecessary emissions.
HMA Facility Burner
Operation and Maintenance Practices for Reducing Emissions
An HMA facility has the potential to emit various
emissions, and it should not operate outside its permit
limits. Carbon Monoxide (CO), nitrogen oxides (NOx),
sulfur oxides (SOx), and volatile organic compounds
(VOCs) are found in the exhaust gas stream. The concentration
level of each of these gases indicates the efficiency
of the combustion process. It is important to know
the burner system specifications and capacities, along
with the concentration level of each of these gases.[N]
Implementation of a burner maintenance program is
necessary to achieve optimum performance of a burner
system. Daily monitoring of burner performance is an
integral part of effective burner operation. Fuel usage
should be tracked in relation to aggregate moisture,
mix temperature, and baghouse temperature to create
and maintain a database. Then daily burner operation
parameters can be compared to this database to indicate
when burner efficiency has diminished, and burner maintenance
is required. Flighting in the combustion zone should
be checked for wear and proper combustion space. In
parallel flow plants, particular attention should be
given to obtain the proper cigar-shaped flame.
Best practices for reducing emissions in facility
burner operation and maintenance include the following
mechanisms: [N]
- Counter-flow mixing equipment technology can reduce
emissions since it keeps the RAP and binder separate
from the drying area and flue gases.
- Sealed silo tops and sealed load-out areas may
reduce fugitive emissions especially when tied into
fugitive emission recapture and destruction systems.
- An asphalt storage tank fugitive emission capture
system may reduce fugitive emissions from the vent.
- Exhaust fans should be kept running efficiently.
- Calibration of the thermocouples and other sensors
are essential in monitoring plant conditions and mix
temperatures.
- Properly maintained engineering controls on the
paver will help reduce emissions in the work zone.
- Elimination of the use of diesel fuel and kerosene
as release agents throughout the hot mix asphalt production
and construction process.
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